Specific Unit Operations Used

Gravity separation, air flotation, centrifugation, filtration, electrical dehydration, and chemical treatment

Emulsions are stable, heterogeneous systems consisting of at least one immiscible liquid dispersed in another in the form of microscopically visible droplets. Oil-water emulsions are formed in sewage systems as a result of contact between oil, water, and emulsifying agents, or formed directly as industrial by-products.

In refineries, the direct formation of emulsions can result from chemical treatment of lubricating oils, waxes, and burning oils; barometric condensers; tank drawoffs; desalting operations; acid sludge recovery processes; and wax deoiling. Oily wastes from general petrochemical plants are usually treated in oil-water separators. The effluent from separators that still contains small amounts of emulsion is treated before final discharge to the sewer.

Steel manufacturing and finishing operations produce mixtures of waste-soluble oils containing cleaning solutions, which are stable emulsions. The automobile industry and steel mills discharge spent machining and cutting oils, coolants, and drawing compounds.

FIG. 7.34.18 Pressurization methods applied in flotation.
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