Partial List Of Suppliers

ABB Kent-Taylor Inc. (includes integral orifices); Crane Manufacturing Inc.; Daniel Flow Products Inc. (orifice plates and plate changers); Fischer & Porter Co. (includes integral orifices); Fluidic Techniques, a Div. of FTI Industries; Foxboro Co. (includes integral orifices); Honeywell Industrial Div.; Lambda Square Inc.; Meriam Instrument, Div. Scott & Fetzer (orifice plates); Rosemount Inc.; Vickery-Simms, a Div. of FTI Industries. In addition, orifice plates, flanges, and accessories can be obtained from most major instrument manufacturers.

The orifice plate, when installed in a pipeline, causes an increase in flow velocity and a corresponding decrease in pressure. The flow pattern shows an effective decrease in the cross-section beyond the orifice plate, with a maximum velocity and minimum pressure at the vena contracta (see Figure 7.6.6). This location can be from .35 to .85 pipe diameters downstream from the orifice plate depending on the ¡5 ratio and the Reynolds number.

This flow pattern and the sharp leading edge of the orifice plate (see Figure 7.6.6) that produces it are important. The sharp edge results in an almost pure line contact between the plate and the effective flow, with negligible fluid-to-metal friction drag at this boundary. Any nicks, burrs, or rounding of the sharp edge can result in large measurement errors.

When differential pressure is measured at a location close to the orifice plate, friction effects between the fluid and the pipe wall upstream and downstream from the ori fice are minimized so that pipe roughness has a minimum effect. Fluid viscosity, as reflected in the Reynolds number, has a considerable influence, particularly at low Reynolds numbers. Since the formation of the vena contracta is an inertial effect, a decrease in the ratio of iner-tial to frictional forces (decrease in Reynolds number), and the corresponding change in flow profile, results in less constriction of flow at the vena contracta and an increase of the flow coefficient. In general, the sharp edge orifice plate should not be used at pipe Reynolds numbers under 10,000. The minimum recommended Reynolds number varies from 10,000 to 15,000 for 2-in (50-mm) through 4-in (102-mm) pipe sizes for ¡5 ratios up to 0.5 and from 20,000 to 45,000 for higher ¡5 ratios. The Reynolds number requirement increases with pipe size and ¡5 ratio and can range up to 200,000 for pipes 14 in (355 mm) and larger. Maximum Reynolds numbers can be 106 for 4-in (102-mm) pipe and 107 for larger sizes.

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