Optimizing Daily Operations

If a computer is incorporated into the control scheme, it can be programmed to analyze the process continuously and optimize operating conditions. If a computer is not an integral part of the control scheme, a company can per form offline analysis and use it as a guide for setting process conditions (Nelson 1990).


Large quantities of waste are produced during plant start ups, shutdowns, and product changeovers, even when these events are well planned. Programming a computer to control these events brings the plant to stable operating conditions quickly and minimizes the time spent generating off-spec products. In addition, since minimum time is spent in unwanted running modes, equipment fouling and damage are reduced.

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