Application of Ion Exchange

As indicated previously, the ion-exchange process is normally practiced in columns. The actual arrangement is influenced by the following factors:

• Influent ion content

• Treated liquor specification

• Process economy based on size

• Waste restrictions

• Concentrations

When the total concentration of impurities exceeds 1000 ppm, other processes including electrodialysis, reverse osmosis, and evaporation are likely to be considered.

Since ion exchange is used to treat wastewater, the technology related to the process is based on the performance of ion exchange with the components in water. Table 7.36.2 shows the substances generally involved. These compounds usually occur in ppm (mg/l) concentration. The common compounds in water can also be a background in a metal waste application.

Understanding the technical units used in the United States is useful. For water treatment, the capacity of the resin is expressed as kilograins of CaCO3/ft3. A capacity of one chemical equivalent per liter is expressed as 21.8 kgr of CaCO3/ft3. Thus, this factor is used in the conversion from chemical units to American units.

The exchange capacity of individual ions in feed solutions is expressed as meq/l of resin or in the English system as parts per million of calcium carbonate. When the capacity of a resin is expressed as meq/unit volume, the required resin volume can be calculated from the daily equivalent of ions to be removed and the length of cycle per regeneration. The regenerant consumption is available from the resin manufacturer. The rinse water and spent regenerant volumes are also available from the manufacturer.

The selection of resins used in wastewater treatment depends on the ions in solution. A common arrangement is the two-bed system. In this system, strong acid is followed by a weak base or strong base as shown in Figure 7.36.9. Sodium leakage can be controlled by the regeneration level and countercurrent operation. Wastewater treatment facilities can handle an increased concentration of a metal by using a merry-go-round where three or more units operate in series as shown in Figure 7.36.10.

The water quality is also influenced by the selection of the anion-exchange resin. A weakly basic resin does not pick up weakly acidic substances such as carbon dioxide and silica, and the water is acidic (pH 5-6). On the other hand, a strong base removes weakly acidic materials and splits salts. This effect is shown in the effluent by a pH increase.

With a two-bed system, wastewater treatment facilities can use several combinations of beds to correct problems and make the process more economical including:

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