161 The need for automatic lubrication system

Owing to the heavy loads they carry commercial vehicles still prefer to use metal to metal joints which are externally lubricated. Such joints are kingpins and bushes, shackle pins and bushes, steering ball joints, fifth wheel coupling, parking brake linkage etc. (Fig. 1.29). These joints require lubricating in proportion to the amount ofrelative movement and the loads exerted. If lubrication is to be effective in reducing wear between the moving parts, fresh oil must be pumped between the joints frequently. This can best be achieved by incorporating an automatic lubrication system which pumps oil to the bearing's surfaces in accordance to the distance travelled by the vehicle.

the tractor unit, just sufficiently back to clear the rear tractor road wheels when the trailer is coupled and the combination is being manoeuvred (Fig. 1.28(a)). To provide additional support for the legs, bracing stays are attached between the legs and from the legs diagonally to the chassis cross-member (Fig. 1.28(b)).

The legs consist of inner and outer high tensile steel tubes of square section. A jackscrew with a bevel wheel attached at its top end supported by the outer leg horizontal plate in a bronze bush bearing. The jawscrew fits into a nut which is mounted at the top of the inner leg and a taper roller bearing race is placed underneath the outer leg horizontal support plate and the upper part of the jackscrew to minimize friction when the screw is rotated (Fig. 1.28(b)). The bottom ends of the inner legs may support either twin wheels, which enable the trailer to be manoeuvred, or simply flat feet. The latter are able to spread the load and so permit greater load capacity.

To extend or retract the inner legs, a winding handle is attached to either the low or high speed shaft protruding from the side of the gearbox. The upper high speed shaft supports a bevel pinion which meshes with a vertically mounted bevel wheel forming part of the jackscrew.

Rotating the upper shaft imparts motion directly to the jackscrew through the bevel gears. If greater leverage is required to raise or lower the front of the trailer, the lower shaft is engaged and rotated. This provides a gear reduction through a compound gear train to the upper shaft which then drives the bevel pinion and wheel and hence the jackscrew.

1.6.2 Description of airdromic automatic chassis lubrication system (Fig. 1.30) This lubrication system comprises four major components; a combined pump assembly, a power unit, an oil unloader valve and an air control unit.

Pump assembly (Fig. 1.30) The pump assembly consists of a circular housing containing a ratchet operated drive (cam) shaft upon which are mounted one, two or three single lobe cams (only one cam shown). Each cam operates a row of 20 pumping units disposed radially around the pump casing, the units being connected to the chassis bearings by nylon tubing.

Power unit (Fig. 1.30) This unit comprises a cylinder and spring-loaded air operated piston which is mounted on the front face of the pump assembly housing, the piston rod being connected indirectly to the drive shaft ratchet wheel by way of a ratchet housing and pawl.

Oil unloader valve (Fig. 1.30) This consists of a shuttle valve mounted on the front of the pump assembly housing. The oil unloader valve allows air pressure to flow to the power unit for the power stroke. During the exhaust stroke, however, when air flow is reversed and the shuttle valve is lifted from its seat, any oil in the line between the power unit and the oil unloader valve is then discharged to atmosphere.

Fig. 1.28(a and b) Semi-trailer landing gear
Fig. 1.29 Tractor unit automatic lubrication system

Air control unit (Fig. 1.30) This unit is mounted on the gearbox and is driven via the speedometer take-off point. It consists of a worm and wheel drive which operates an air proportioning control unit. This air proportioning unit is operated by a single lift face cam which actuates two poppet valves, one controlling air supply to the power unit, the other controlling the exhaust air from the power unit.

1.6.3 Operation of airdromic automatic chassis lubrication system (Fig. 1.30) Air from the air brake auxiliary reservoir passes by way of the safety valve to the air control (proportioning) unit inlet valve. Whilst the inlet valve is held open by the continuously rotating face cam lobe, air pressure is supplied via the oil unloader valve to the power unit attached to the multipump assembly housing. The power unit cylinder is supported by a pivot to the pump assembly casing, whilst the piston is linked to the ratchet and pawl housing. Because the pawl meshes with one of the ratchet teeth and the ratchet wheel forms part of the camshaft, air pressure in the power cylinder will partially rotate both the ratchet and pawl housing and the camshaft clockwise. The cam (or cams) are in contact with one or more pump unit, and so each partial rotation contributes to a proportion of the jerk plunger and barrel pumping cycle of each unit (Fig. 1.30).

As the control unit face cam continues to rotate, the inlet poppet inlet valve is closed and the exhaust poppet valve opens. Compressed air in the air control unit and above the oil control shuttle valve will now escape through the air control unit exhaust port to the atmosphere. Consequently the compressed air underneath the oil unloader shuttle valve will be able to lift it and any trapped air and oil in the power cylinder will now be released via the hole under the exhaust port. The power unit piston will be returned to its innermost position by the spring and in doing so will rotate the ratchet and pawl housing anti-clockwise. The pawl is thus

, 1.30 Airdromic automatic chassis lubrication system

able to slip over one or more of the ratchet teeth to take up a new position. The net result of the power cylinder being charged and discharged with compressed air is a slow but progressive rotation of the camshaft (Fig. 1.30).

A typical worm drive shaft to distance travelled relationship is 500 revolutions per 1 km. For 900 worm drive shaft revolutions the pumping cam revolves once. Therefore, every chassis lubrication point will receive one shot of lubricant in this distance.

When the individual lubrication pump unit's primary plunger is in its outermost position, oil surrounding the barrel will enter the inlet port, filling the space between the two plungers. As the cam rotates and the lobe lifts the primary plunger, it cuts off the inlet port. Further plunger rise will partially push out the secondary plunger and so open the check valve. Pressurised oil will then pass between the loose fitting secondary plunger and barrel to lubricate the chassis moving part it services (Fig. 1.30).

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