Peter J. Heinzer, Imperial Clevite Technology Center

Pycnometry is used to determine the true density of P/M materials. Based on the displacement principle, pycnometry is actually a method of determining the volume occupied by a solid of complex shape, such as a powder sample. For commercial pycnometers, typical sample sizes range from 5 to 135 cm3 (0.30 to 8.24 in.3). A properly prepared specimen can be analyzed in 15 to 20 min.

The pycnometric determination of density can be quite useful in P/M applications. In addition to its primary use in measuring the true density of a P/M part or product, it can be used to distinguish among different crystalline phases or grades of material, different alloys, compositions, or prior treatments.

Information on the porosity of a material can be obtained from pycnometry if the sample has a uniform geometry, or if the bulk volume is known. Pore volume is the difference between the bulk volume (1/bulk density) and the specific volume (1/true density). Finally, pycnometry can be useful in determining properties that relate to density. Often, P/M materials have no solid counterpart to use for measuring true density, making percentage of theoretical density measurements questionable. Pycnometric measurements of the true density of the powder have provided a good point of reference.

Density is one of the most important properties of P/M materials. Critical processing parameters, such as applied force and pressure, and properties of the resulting P/M product, such as strength and hardness, usually depend on the density of the materials being processed. Standard industry practice compares the achieved density of a P/M product with the full, or theoretical, density.

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