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Fig. 8 Compacting sequence utilizing double-action tooling. Dashed line indicates motion of component parts.

Floating die tooling systems are similar to double-action arrangements. As shown in Fig. 9, the die is mounted on a yielding mechanism (springs). However, pneumatic or hydraulic cylinders usually are used, because they offer an easily adjustable resisting force. As the upper punch enters the die and starts to compact the powder, friction between the powder and die wall causes the die to move down. This has the same effect as an upward-moving lower punch. After pressing, the die moves upward to the fill position, and the upward-moving lower punch ejects the part. The core rod can be fixed or floating.

Fig. 9 Compacting sequence utilizing floating die tooling. Dashed lines indicate motion of component parts.

Withdrawal tooling systems use the floating die principle, except that the punch forming the bottommost level of the part remains stationary and that the die motion is press activated rather than friction activated. The die and other lower tooling members, including auxiliary lower punches and core rods, move downward from the time pressing begins until ejection is complete.

Figure 10 shows the compacting sequence in a multiple-motion withdrawal tooling system. During compaction, all elements of the tooling system except the stationary punch move downward. The die is mounted on the top press member of the platen and is supported by pneumatic or hydraulic cylinders. Auxiliary punches are mounted on additional platens, which are similarly supported and have positive pressing stops. The stops control the finished length of each of the levels within the compacted part. Before ejection, these stops are released or disengaged so that the platens can be moved further downward. During ejection, the upper punch moves upward, away from the compact, while the die and lower punches move sequentially downward until all tool members are level with the top of the stationary punch. The compact is fully supported by the tooling members during ejection, resting on the stationary punch as the die and lower punches are lowered to release it.

Fig. 10 Compacting sequence utilizing floating die withdrawal double-action tooling. Dashed lines indicate motion of component parts.

The core rod can be provided with pressing position stops to allow a part to be produced with blind or counterbored holes. The core rod is held stationary until the part is free of all other tooling members before moving downward to the ejection position.

At this point in the machine cycle, the feeder moves across the die, pushing the compacted part from the die area and covering the die cavity. The die and auxiliary lower punches move upward to their respective fill positions. The core rod then moves upward, displacing the excess powder into the partially empty feed shoe. The feeder retracts, wipes the top fill level, and readies the press for the next cycle.

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