Turbocharging arrangement

Sulzer RL engines all employ the constant pressure turbocharging system and with the high efficiency Brown Boveri series 4 turbochargers include provision for automatic cleaning. The layout of the turbocharging arrangement is shown in Figure 12.45.

The use of the piston undersides to provide a scavenge air impulse

Figure 12.45 Constant pressure turbocharging and operation of under-piston supercharging (R.L engine)

eliminates the need for large electrically driven auxiliary blowers. At higher loads a simple flap valve opens to cut out the piston underside pumping effect with a consequent improvement in fuel consumption, whilst a small auxiliary fan incorporated in the scavenging system improves the smoke values at the lowest loads. The piston underside scavenge pump facility allows the engine to start and reverse even with total failure of all turbochargers. The auxiliary fan and engine will even operate at up to 60 per cent load, thus giving a 'take home' facility.

The turbochargers are mounted on top of the large exhaust gas receiver with the scavenge air receiver which forms part of the engine structure beneath. The charge air is passed down through seawater cooled intercoolers which are mounted accessibly alongside the scavenge air receiver. Flap-type valves which operate according to the scavenge air pressure direct the air inside the three-compartment air receiver to the piston underside (at low scavenge air pressure) or direct to the scavenge ports when the higher air pressure from the turbochargers keeps the underside delivery flap valves shut.

For RL type engines equipped with only one turbocharger a separate turbocharger/air intercooler module is available as a standard option. This unit can be located adjacent to the engine at either the forward or aft end, thus considerably reducing the mounting height and width of the main engine. The turbocharger module consists of a base frame onto which the turbocharger, charge air cooler, air ducts and cooling water pipes are solidly mounted with flexible connections to the engine.

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