Series 595

A power range from 2000 kW to 4320 kW at 1500-1800 rev/min is covered by the 190 mm bore/210 mm stroke Series 595 engine, introduced in 1990 in V12- and V16-cylinder versions for propulsion and genset applications (Figure 30.15).

Contributing to a compact design yielding power-to-weight ratios of under 3 kg/kW and a power-to-space ratio of 250 kW/m3 (including all ancillaries) are the following features: a V72-degree cylinder configuration with all ancillaries arranged for space saving within the engine contour; nodular cast iron crankcase extending below the crankshaft centreline to maximize rigidity; crankshaft with hardened main and connecting rod bearing radii, designed to withstand firing pressures of up to 180 bar; individual fuel injection pumps designed for injection pressures of up to 1500 bar; plate-type coolant heat exchanger integrated with the engine; split-circuit coolant system; and two-stage sequential turbocharging system with charge air cooling for boost pressures of up to 4.8 bar. The turbocharging sequencing is electronically controlled.

Components requiring regular servicing are located to provide good access at the engine's auxiliary power take-off end. Maintenance is also smoothed by the modular arrangement of functionally interlinked components, plug-in connections and the omission of complex

Figure 30.15 V16-cylinder MTU Series 595 engine

pipework, hose couplings and cabling. A new electronic control system (ECS) was purpose-developed by MTU for the Series 595 engine to provide information for the operator, promote easier operation and enhance safety, reliability and economy. The safety functions embrace engine and plant monitoring, overload protection, diagnostics, automatic start-up and load control.

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