Starting Systems

Starting methods for engines fall into two broad categories: direct and auxiliary.

Direct The direct system, used primarily with large engines, employs some means of exerting a rotating force on the crankshaft, such as the introduction of high-pressure air directly into the cylinders of the engine. A direct system on small air- or water-cooled engines using either a rope or a hand crank has to a large extent been discarded in favor of an auxiliary method.

Auxiliary The auxiliary system employs a small gear that meshes with a larger gear (ring gear) on the engine flywheel. The ratio of the number of gear teeth on the large gear to those on the small gear is called the cranking ratio. Generally, the larger the ratio, the better the cranking performance. The auxiliary system uses several means to drive the small gear:

• Electric motor

• Hydraulic motor

• Auxiliary engine

ELECTRIC MOTOR The electric motor may be either dc or ac. The dc motor most commonly used is available in 6, 12, 24, or 32 V. The voltage size will depend upon the size of the engine, the ambient temperature, and the desired cranking speed of the engine. The dc system requires a source of outside power, usually in the form of a storage battery. To assure prompt starting, a charging system for the battery is required in the form of either a charging generator driven by the engine or an ac-powered battery trickle charger. The latter is recommended for standby installations where an engine-driven charging generator functions only when the engine is operating. During idle periods, the battery will lose its charge unless maintained by a trickle charger. In recent years, there has been a trend toward the use of an ac generator, or alternator, which has the advantages of small size, higher voltage and amperage, competitive price, and good charging ability under idle speed conditions.

Another type of electric motor is a line voltage starter available in 110, 220, or 440V ac. It has the advantages of faster and more powerful cranking, the elimination of the battery and charging system, less maintenance, and sustained cranking through unlimited available electric power. Its disadvantages are a higher initial cost, the requirement of high line voltage at the site, the danger to personnel due to the high voltage, and the requirement to conform to existing wiring and installation codes.

air motor The air motor, which is usually of the rotary-vane type, uses high-pressure air in the range of 50 to 150 lb/in2 (340 to 1030 kPa) to turn it in starting the engine. It is mounted on the engine flywheel housing to mesh with the gear on the flywheel in the same manner as the electric motor. An outside source of air from an air compressor, usually with a 250-lb/in2 (1720-kPa) capacity, is required. A pressure-reducing valve is installed in the line to the engine. The high-pressure air stored in an adequate receiver is sufficient for several starting cycles. This starting system has the advantages of faster cranking, sustained cranking as long as the air supply lasts, suitability in hazardous locations where an electric system might be dangerous, and ability to operate on either compressed air or high-pressure natural gas. Its disadvantages include a higher initial cost, the requirement of an air-compressor system, and, finally, a shutdown condition if the air supply is depleted before the engine starts.

HYDRAULIC MOTOR The hydraulic motor system consists of the motor, an oil reservoir, an accumulator, and some means of charging the accumulator. The accumulator, which is a simple cylinder with a piston, is charged on one side with nitrogen gas. As the hydraulic fluid, usually oil, is pumped into the other side, the gas is compressed to a very high pressure. When released, the fluid turns the motor, which in turn rotates the engine. The system can be charged by hand, with an engine-driven pump, or with an electric motor-driven pump. Generally, an engine-driven or electric-motor-driven pump is used in conjunction with the hand pump in case of an engine or electrical failure. This system has the same basic advantages of the air motor except that there is no prolonged starting. If the engine is in good operating condition, the cranking is fast and a start is instantaneous, but, if not, it is necessary to recharge the system before another start can be made.

AUXILIARY ENGINE A small auxiliary air-cooled or water-cooled engine is sometimes employed for starting. It may be mounted on the engine in the same manner as the other systems, or a belt drive may be employed. Some form of speed reduction is required to reduce the higher speed of the auxiliary engine to that required for proper cranking. The principal advantage of such a system is a complete independence from outside sources of power, such as batteries, air, or pumps, but this is offset by a higher initial cost and the required regular maintenance of the engine.

Survival Treasure

Survival Treasure

This is a collection of 3 guides all about survival. Within this collection you find the following titles: Outdoor Survival Skills, Survival Basics and The Wilderness Survival Guide.

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