Sources Of Pump Noise

Effective control of pump noise requires knowledge of the liquid and mechanical noise-generation mechanisms and the paths by which noise can be transmitted to a listener.

Mechanical Noise Sources Mechanical sources are vibrating components or surfaces which produce acoustic pressure fluctuations in an adjacent medium. Examples are pistons, rotating unbalance vibrations, and vibrating pipe walls.

In positive displacement pumps, noise is generally associated with the speed of the pump and the number of pump plungers. Liquid pulsations are the primary mechanically induced noise, and these in turn can excite mechanical vibrations in components of both pump and piping system. Incorrect crankshaft counterweights will also cause shaking at running speed, which may loosen anchor bolts and produce rattling of the foundation or skid. Other mechanical noises are associated with worn hearings on the connecting rods, worn wrist pins, or slapping of the pistons or plungers.

In centrifugal machines, improper installation of couplings often causes mechanical noise at twice pump speed (misalignment). If pump speed is near or passes through the lateral critical speed, noise can be generated by high vibrations resulting from imbalance or by the rubbing of bearings, seals, or impellers. If rubbing occurs, it may be characterized by a high-pitched squeal. Windage noises may be generated by motor fans, shaft keys, and coupling bolts.

Liquid Noise Sources When pressure fluctuations are produced directly by liquid motion, the sources are fluid dynamic in character. Potential fluid dynamic sources include turbulence, flow separation (vorticity), cavitation, waterhammer, flashing, and impeller interaction with the pump cutwater. The resulting pressure and flow pulsations may be either periodic or broad-band in frequency and generally excite either the piping or the pump itself into mechanical vibration. These mechanical vibrations can then radiate acoustic noise into their environment.

In general, pulsation sources are of four types in liquid pumps:

1. Discrete-frequency components generated by the pump impeller or plungers

2. Broad-band turbulent energy resulting from high flow velocities

3. Impact noise consisting of intermittent bursts of broad-band noise caused by cavita-tion, flashing, and waterhammer

4. Flow-induced pulsations caused by periodic vortex formation when flow is past obstructions and side branches in the piping system

A variety of secondary flow patterns that produce pressure fluctuations are possible in centrifugal pumps, as shown in Figure1, particularly for operation at off-design flow. The numbers shown in the flow stream are the locations of the following flow mechanisms:

1. Stall

2. Recirculation (secondary flow)

3. Circulation

4. Leakage

FIGURE 1 Secondary flows in and around a pump impeller stage (Reference 11)

5. Unsteady flow fluctuations

6. Wake (vortices)

7. Turbulence

8. Cavitation

Most of these unstable flow patterns produce vortices by boundary layer interaction between a high-velocity and low-velocity region in a fluid field, for example, by flow around obstructions or past deadwater regions or by bidirectional flow. The vortices, or eddies, are converted to pressure perturbations as they impinge on the sidewall and may result in localized vibration excitation of the piping or pump components. The acoustic response of the piping system can strongly influence the frequency and amplitude of this vortex shedding. Experimental work has shown that vortex flow is most severe when a system acoustic resonance coincides with the natural or preferred generation frequency of the source. This source frequency has been found to correspond to a Strouhal number (Sn) from 0.2 to 0.5, where

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