Reasons For Using Steam Turbines

Steam turbines are used to drive pumps for a variety of reasons:

1. The economical generation of steam often requires boiler steam pressures and temperatures that are considerably in excess of those at which the steam is utilized. Steam may also be used at two or more pressure levels in the same plant. Pressure reduction can be accomplished through valves, pressure-reducing stations, or use of a steam turbine.

Pressure reduction by using a steam turbine and thereby developing power to drive a pump permits lower utility costs. The incremental increase in steam flow and consequently in fuel costs for the same lower pressure steam heating load is in most instances less than the cost of purchased power for a motor-driven pump.

2. A pump driven by a steam turbine may be operated over a wide speed range, utilizing the turbine governor system or a separately controlled valve in the turbine or in the steam line to the turbine. Operation at variable speeds is an inherent characteristic of steam turbines and does not require the use of special speed-changing devices, as is the case with other prime movers.

The overall efficiency of the turbine and pump unit can be optimized by operating at reduced speeds and at the resultant reduced power ratings. Pump performance can be controlled by reducing the speed of the pump rather than throttling it. Although the turbine efficiency normally declines when operating at a reduced speed, the steam flow will still be less than when the pump is throttled.

Operation at reduced power but at constant speed is also permitted by the speed governor, which throttles the steam to the nozzles as the power is reduced. Efficiency may be improved by equipping the turbine with auxiliary steam valves that are closed for reduced power operation. Closing these valves reduces the available nozzle area and reduces the pressure drop across the governor valve.

When the turbine is operated with the auxiliary steam valve closed, the steam flow will approximate that for the same turbine designed for the reduced rating.

3. The use of a steam turbine driver permits the driven pump to operate essentially independent of the electric power or distribution system. The steam turbine is not affected by electric power stoppages or interruptions and is therefore ideal for critical pumping operations.

4. A turbine may be used as a secondary driver for a pump; it may also drive an independent standby or emergency pump. The particular plant design may not afford sufficient steam for the pump to be normally driven by the steam turbine. However, in the event of an electric power failure or power system disturbance, a steam turbine may be employed as a dual drive or to drive a separate pump to assure continued operation of the plant until the electric power system is again operable.

5. The steam turbine controls—governor system and overspeed trip system—are inherently sparkproof. Consequently, steam turbines can be readily applied to drive centrifugal pumps in a wide variety of hazardous atmospheres without entailing additional cost for explosionproof or sparkproof construction.

6. Steam turbines can normally be readily altered to accommodate an increase in rating for increased pump output or for new pump applications. This inherent flexibility of a steam turbine also permits it to be readily altered to accommodate changes in the initial steam pressure and temperature and in the exhaust steam pressure at which the turbine operates.

7. Steam turbines have a starting, or breakaway, torque of approximately 150 to 180% of the rated torque. Additional starting torque can be readily furnished by designing the turbine for the additional required steam flow—and without reducing the efficiency at the normal operating rating by using an auxiliary steam valve. The additional starting torque can often be obtained without increasing the turbine frame size.

8. Steam turbines can be used to drive all types of pumps.

9. Steam turbines are inherently self-limiting with respect to the power developed. Special protective devices do not have to be furnished to prevent damage to the turbine because of overload conditions. The maximum power that can be developed by a turbine is a function of the flow areas provided in the design of the nozzle ring and governor valve. Application of a load greater than that which can be developed by the turbine causes the turbine to slow down to a speed at which the torque generated by the turbine matches that required by the pump.

10. When the pump application requires the driver to be designed with excess power or to permit operation of the pump "at the end of the curve," the steam turbine can be designed for the corresponding rating without reducing the turbine efficiency when operating at the normal rating. Closing an auxiliary steam valve furnished for operation at the normal rating preserves efficiency because the turbine governor valve is not throttling to obtain the power rating.

11. With respect to the operation of the various types of pump drivers and their supporting systems, steam turbines afford minimum maintenance, low vibration, and a quiet installation.

Survival Treasure

Survival Treasure

This is a collection of 3 guides all about survival. Within this collection you find the following titles: Outdoor Survival Skills, Survival Basics and The Wilderness Survival Guide.

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