4 8 3 7 2

minimize stress concentrations in these fatigue-prone areas. Cross-drilling of the main to rod journals is often provided to furnish lubrication to the crankpin bearings.

Many horizontal pumps under 250 hp (186 kW) are driven by means of a sheave or pulley and belt arrangement. Increasing the diameter of the pulley for a given horsepower will increase the stress in the crankshaft. The maximum allowable crankshaft stress will often limit the maximum diameter of the pulley that can be used. Stress levels of 2000 to 3000 lb/in2 (14 to 20.7 MPa) are common, where d is the pulley end diameter of the crankshaft in inches (mm) and n is the pump speed in revolutions per minute.

Connecting Rods and Eccentric Straps The connecting rods (see Figure 19) transfer the rotating force of the crank pin to an oscillating force on the wrist pin. Most connecting rods are split perpendicular to their centerline at the crankpin end for ease of assembly onto the crankshaft.

The cap and rod are aligned with close-tolerance bushings or body-bound bolts. The rods either are rifle-drilled or have cast passages to transfer oil from the wrist pin to the crank pin. A connecting rod with a tension load is made of forged steel, cast steel, or fabricated steel. Rods with a compressive loading are cast steel, nodular iron, or aluminum alloy. The connecting rod finish, where the bearings are mounted, is 32 to 63 rms.

The ratio of the distance between the centerlines of the wrist pin and crank pin bearings to half the length of the stroke is referred to as the L/R. The ratio directly affects the pressure pulsations, volumetric efficiency, size of the pulsation dampener, speed of liquid separation, acceleration head, moments of inertia forces, and size of the frame. Low L/R results in higher fluid pulsations. A high L/R reduces pulsations but may result in a large and uneconomical power frame. The common industrial L/R range is 4:1 to 6:1.

The eccentric strap (see Figure 20) performs the same function as a connecting rod, except that the former usually is not split. The eccentric strap is furnished with rolling element bearings, whereas connecting rods are furnished with sleeve bearings. Eccentric straps are applied to mud pumps and some slurry pumps, which are started against a full load without requiring a bypass line.

Wrist Pin Located in the crosshead, the wrist pin transforms the oscillating motion of the connecting rod to a reciprocating motion. The maximum stress in the wrist pin from deflection should not exceed 10,000 lb/in2 (69 MPa):

FIGURE 20 An eccentric strap (Gardner-Denver)

FIGURE 21 A crosshead (Gardner-Denver)

FIGURE 20 An eccentric strap (Gardner-Denver)

FIGURE 21 A crosshead (Gardner-Denver)

FIGURE 22 Crossways (Gardner-Denver)

In USCS units,

/ = length under load, in (mm) d = diameter of pin, in (mm)

Large pins are hollow to reduce the oscillating mass and assembly weight. Depending on the design, pins can have a straight fit, taper fit, or loose fit in the crosshead. The pin is case-hardened and has a surface finish of 16 rms or better. When needle or roller bearings are used for the wrist pin bearing, the pin serves as the inner race.

Crosshead The crosshead (see Figure 21) moves in a reciprocating motion and transfers the plunger load to the wrist pin. The crosshead is designed to absorb the side or radial load from the plunger as the crosshead moves linearly on the crossway. The side load is approximately 25% of the plunger load. For cast-iron crossheads, the allowable bearing load is 80 to 125 lb/in2 (551 to 862 kPa). Crossheads are grooved for oil lubrication and have a 63 rms surface finish. Crossheads are piston types (full round) or partial-contact types. The piston type should be open or vented to prevent air compression at the end of the stroke.

In vertical pumps, the pull rods, or side rods, go through the crosshead so that the crosshead is under compression when the plunger load is applied (refer to Figure 14).

Crosshead Guides (Crossways) The crossway (see Figure 22) is the surface on which the crosshead reciprocates. In horizontal pumps, it is cast integral with the frame (refer to Figure 15). In large frames, it is usually replaceable and is shimmed to effect proper running clearances (refer to Figures 14 and 22). The crossway finish is 63 rms.

Survival Treasure

Survival Treasure

This is a collection of 3 guides all about survival. Within this collection you find the following titles: Outdoor Survival Skills, Survival Basics and The Wilderness Survival Guide.

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